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Welded plate heat exchanger for Chemical industry

In chemical and pharmaceutical processes, plate heat exchangers handle acids, alkalis and solvents. The gasket-free design moves the resistance limit from the elastomer to the plate material.

Fully welded plate packs without gaskets - pressure-resistant, temperature-resistant and permanently sealed. Plates in stainless steel 1.4301 (304) or 1.4404 (316L), connections as flange or welded nozzle.

Design
Welded
Plate material
1.4404 (316L)
Gasket
gasket-free
Application
Chemical industry

Technical data

Max. operating pressure 35 bar
Temperature range -50 to 300 °C
Number of plates (to be verified)
Connection (to be verified)

Preliminary guide values. You will receive the binding sizing with your individual quote.

High pressure and temperature resistance thanks to the absence of elastomer gaskets - the first choice in oil and gas as well as chemical and pharmaceutical processes, where hydrocarbons, acids, solvents, steam and thermal oil would attack any gasket. The gasket-free design suits the demanding pressure and temperature ranges of this application.

Low-maintenance, as there are no gaskets to age. Not disassemblable; cleaning is chemical (CIP).

Typical operating data and sizing

In chemical and pharmaceutical plants, welded plate heat exchangers temper reactors, condense solvent vapours, cool process streams and recover heat. Steam and thermal oil as heat transfer media regularly exceed the temperature limit of any elastomer gasket.

Concentration, temperature and possible phase change drive the sizing. With condensation, reliable condensate removal matters alongside the area; with thermal oil, the strongly temperature-dependent viscosity does.

Cleaning in place (CIP) requires complete drainability, sufficient channel velocity and the connections of the cleaning circuit to be part of the design.

Why a welded unit

With acids, alkalis and solvents the gasket is otherwise the weakest link: it sets the media and temperature limits long before the plate material reaches its own. Without it, the material alone decides.

Stainless steel 1.4404 (316L) covers a large share of process media; with chloride-bearing media, hydrochloric acid or oxidising acids, titanium or nickel-based alloys come into play. We never release a material automatically but always after reviewing concentration and temperature.

Where mixing of the two media has to be ruled out under all circumstances, the double wall type rather than the welded one is the right choice.

Data sheet and quote

Sizing to your output, pressures and temperatures - individual quote within one business day.